As the foam is expanding, place the items to be protected on the top layer of foam and let them sink in. 11 years ago. Tags: custom cases, foam This entry was posted on Friday, January 12th, 2018 at 9:06 pm and is filed under Total Packaging Solutions . Push the wand straight down into the sand a little less than ½ its thickness. Best Answer -Put a large plastic bag (preferably 1-2mm) in one half of the case. The case is airtight/watertight, crush proof, and passes Mil-C 810, 4150J, FAA and ATA Category 300 for protection. -"Float" the bagged wand on top and press down lightly. Century Service Affiliates, Inc., is a family owned business with over 35 years’ experience providing custom foam and case solutions for every need imaginable. Price Expand [ + ] Collapse [ - ] $ $ ‎$ 0 ‎$ 2145.79; Length (inches) Expand [ + ] Collapse [ - ] We are available to do one off and large run on any foam project. Custom Foam Inserts – Laser Precision Custom Foam Inserts to Fit Your Gear; Replacement Foam Sets for Cases – Purchase Stock Foam Sets for the Case You Already Have; Raw Material – Purchase Foam Sheets Based on the Size You Need; Screen Printing For large objects 1. Mist everything with water that you want the foam to set well in. PFC Custom Foam Cases incorporate our patented mechanical hinges and latches – the industry standard. Why Buy Custom Foam Inserts? After curing and removal of object: shape, sand, or cut to finish form 7. Weapon. Custom Case Solutions Kit. 11 years ago. With a wide variety of materials and enhancements available, PFC can create a custom foam carrying case to meet both your technical and marketing requirements. Custom cut foam greatly enhances your product's appeal and adds product longevity for the end user. Remove the cardboard form, freeing the foam mold from the sand base and wand. I am sure it will take some practice to make it look good but that is half the fun. Our foam filled cases are a must when you need to transport something of value. Carefully peel the sandwich wrap from the foam and cut it to the size needed for the box. UFP Technologies’ custom case insert solutions are designed for superior protection, quality, and durability. Foam inserts can be provided for any case including your current case. Push object down into foam before it curesAnother lining option : 7. And our scratch resistant Mold-Tech™ exterior finishes always look great, even after years of hard use. Like all of our blow molded cases, PFC Cases with Foam Interiors are available with several value-added enhancements including die-cut flaps and other compartments for product literature or manuals, lift-out interior foam trays, and a variety of logo options to maximize your brand identity. Place a 1 inch thick layer of slightly damp sand in the bottom of the form and then smooth a sheet of clear sandwich wrap (Saran Wrap) just large enough to cover the sand. - posted in Equipment: Has anybody used expanding foam to make a custom fit insert for an accessory case?Ive got a few eyepieces that Id like to have a custom fit case for, and I was thinking that covering the accessories with plastic and then taking a mould using expanding foam might be a reasonable way to make the … Spray outer bag with silicon spray 4. Cases Sorted by Size; Foam Interiors. 20 South Bradley Rd., Woodbridge, CT 06525. Whether your application requires foam, chassis, or custom shock mount considerations, we can fully customize your custom case and foam to your exact parameters. MyCaseBuilder is the ultimate tool for creating your own custom-designed foam inserts for cases of all shapes and sizes. Place the wand on the covered sand where you want it to be when the foam mold is finished. Whether die-cut, or made using our precision die-less cutting process, they are the perfect solution when the quantity is small, or where foam provides just the right “look and feel”. Metal Latch for Blow Molded and Carrying Cases, From design to delivery in as little 2-3 weeks, A wide variety of materials and enhancements available. Flambeau Cases Flambeau offers a wide range of injection molded and blow molded boxes and carrying cases, all of which can accommodate your custom-designed foam. © 2021 Plastic Forming Company, Inc. All Rights Reserved We know every job is unique and can find a solution to any case foam interior. Because no other material even comes close when it comes to impact strength (even in the coldest weather), resistance to solvents and oils, and durability. Whether die-cut, or made using our precision die-less cutting process, they are the perfect solution when the quantity is small, or where foam provides just the right “look and feel”. -Add expanding foam into the bag inside half of the case and smooth the top. Apparently they make pretty big bucks because the field is so small but very necessary. Lifetime Warranty on the case AND the foam interior. Double wrap object in plastic bags 3. Accepted file types: jpg, gif, png, pdf, ai, eps. Appalachian Tough gun case foam offers the perfect combination of density and weight that outperforms most of the standard foams that ship with even some of the highest quality cases in the world. Eep! Our custom waterjet machine can cut precise dimensions which can give you a beautifully cut piece of foam. Whether you need a case, foam, custom foam insert, or a case with precut foam, MyCaseBuilder.com is your one-stop shop. Thanks for your super fast input. Use the form below to have a PFC rep contact you. You can also opt to receive our digital brochure via email link to the email you provide. Water helps the foam cure. 99 With so many styles and sizes to choose from, Flambeau cases have something for everyone. Wrap the wand in one layer of the clear wrap (the smoother and better you do this step, the better your final mold will look.). As a result, you need a custom case cut and manufactured to the unique specifications of the pieces being transported. Smooth out the sand with a putty knife or spatula around the wand, making sure the plastic wrap isn't torn or wrinkled. Source offers expert design, die-cutting, water-jet cutting, routing, and fabrication to ensure your case’s contents are safe, secure, organized, and aesthetically pleasing. The two-pack isocyanates don't need any encouragement ! Why? Taking input directly from a CAD program, CNC routed foam is an excellent option for making one-off cases, or developing initial prototypes for a larger run. To know more about Transport cases; call us on 800-222-1555. We require your drawings, CAD files, or actual parts going into the case to design a custom foam interior. We don’t. At FUSH Cases, we specialize in customized protective case solutions. Line bottom of case with upholstery foam 2. I'm not sure, but a lot of people will make these sorts of things for gun cases and unusual instruments. Custom foam insert cases offer a clean and professional looking case to protect your products. Looking to have your foam inserts professionally cut to fit your items. Don't let your heirlooms get damaged! Foam Fabrication. Cheap foam filler is normally used to fill gaps in homes for weather-proofing and insulation. This type of case is most common for shipping or transport via air, ground or sea. Create your custom foam design and choose “Foam Only” at check out. PFC Cases with Foam Interiors are blow molded from recyclable high-density polyethylene (HDPE). Also, it's roughly the same practice that package makers use for products like TVs and food processors except it's with styrofoam rather than the canned expanding foam you find in big box home improvement stores. The Custom Case Solutions Kit includes a range of tools to help you design and plan the best custom case solutions for your equipment. It feels so much safer to have the loving foam wrapped around critical items. Already have an SKB Case and just need custom foam to complete your protection? MOOCY Waterproof Case with Customizable Foam Insert, 10.8 x 8.6 x 3.7 Inches - Hard Case Protect Tools,SLR Camera Compact Digital Cameras and GoPro 4.6 out of 5 stars 34 $27.99 $ 27 . Insert object into case 5. Just saw a problem in the method I wrote. SKB Cases Quick Overview Video. Paint or spray adhesive into cavity 8. The ideal foam for your case insert will be suggested based on a variety of factors such as: weight, fragility and resistance to certain environmental elements. Clear dimensions or links to the items online can also be used. Combining the best of cut foam to hold the shape of the weapon and eggcrate foam for added impact absorption, a weapon case made custom … Foam Filled Storage Cases are a good option for Transportation. Sort by Position: Low to High If you get REALLY into it and are looking for career/education opportunities, you can get a bachelor's degree in packaging engineering which is offered at Rochester Institute of Technology. Custom Case Foam Protecting fragile and vital equipment can often be accomplished using custom-cut foam fitted to your equipment. Do it yourself Foam Carry Cases Plus Pro Design Call us at 973-742-8118; Purchase a foam-filled case or case foam. Anybody use Expanding foam to make a custom fit? Spray foam into case 5. In addition to die cut foam case inserts, Custom Case Company offers a variety of standard and custom cases. Spray urethane foam insulation covering the wand first and working you way in a circular fashion out to the edges of the form. We can customize any case with a custom foam insert that will fit perfectly around your items. Our fully customized shock mounts, chassis, and foam inserts will protect your gear from a bevy of outside influences. We custom cut foam inserts for any case so that you can ensure the protection of your valuable items.. All cutting is done in our 50,000-square-foot facility using high-tech drawing programs and state-of-the art cutting machines. Use a utility knife or Diced/cubed cuts to customize your own foam. CUSTOM FOAM INSERT. Spray expanding insulating foam around the object 6. Try Custom Cut Foam & see the difference. Line with nylon furniture batting 8. Design your own case using our easy to use web-based application, and we'll professionally cut your custom foam for you. Extremely dense foam yet it has non-abrasive cavities. Do you know of any instructables that already feature my question? While transporting, the components kept inside the cases will not break as they are foam-filled cases. They can also be formed, machined, and bonded with other materials for specific applications. Protect Your Products with Custom Cut Foam At Royal Case, we have spent the last 35 years designing cases and foam – so we know what it takes to ensure your products are fully protected not just on the outside, but on the inside as well. If you are looking for cases with foam, there is no better choice than PFC cases. Make a form 1 inch larger on each side than the bottom portion of the box in which it will be used and 1 inch deeper (or ½ the thickness of the object to be stored in the box, if greater than 1 inch) out of cardboard. Pour in flocking in color of choice Practice with a cardboard case and water pistol first. A variety of foam types are used depending on the size and weight of the items it will contain. Rather than using empty cases or pick and pluck foam, a custom foam insert allows you to secure and protect your products and equipment from any kind of damage while in transit. Is this for all expanding foams or just for the "Stuff-It" type foams. You can try running a google search if you want photos. The forums are retiring in 2021 and are now closed for new topics and comments. Foam materials can be cut and shaped to serve any variety of needs. Fill any small voids with Spackle or wood filler, sandpaper to smooth any rough areas as needed and then cover with felt or fabric or spray paint. I will give this a shot. Many case companies outsource their custom foam cutting. When Purchasing an insert, you can choose our Flat Rate Cutting option to precisely custom -Put the wand (or something if the same shape) in a bag. I've used this method to make storage boxes for my precision tools and it works well. While FUSH Cases is our name, we provide much more than cases. Foam inserts offer ultimate protection for your items and are also great for product presentation. Good to know! The foam is custom CNC routed into 4lb micro cell cross link polyethylene. Enclosed you'll find foam samples, brochure, case fitter, and USB drive with CAD drawings, panel frame specifications, case calculator, and videos; Order Kit Custom Foam Inserts for Cases Custom foam interiors offer tailor-made protection and display options for your presentation. ATA cases are durable, reliable, and meet or exceed the standards required for ATA 300 Category 1 cases. Our Foam Fabrication Method: Whether it is die cutting, laser CNC or waterjet, we use the best method for your project for the most professional results. Once the foam has cured you can trim the foam with a serrated kitchen knife or even better, with an electric carving knife, using the sides of the form to guide the blade. Custom case interiors can be designed and manufactured for any of our cases and bags. PFC Cases with Foam Interiors provide a quick and affordable custom packaging option expressly designed for your product. Just the canned stuff. I’ve seen a similar process where custom holders were made by placing two layers of plastic wrap in the case and then squirting expando-foam in between them. For most sized projects you can call us for an instant quote over the phone: 877.412.2737. CASEMATIX Hard Travel Case with Foam and Padlock Rings - Customizable Foam Fits Pico Mobile Projectors, Recorders, Microphones and More Small Electronics & Accessories up to 13.25" x 10.5" x 2" $34.99$34.99 Get it as soon as Thu, Oct 22 FREE Shipping by Amazon PFC Cases with Foam Interiors provide a quick and affordable custom packaging option expressly designed for your product. Their color is molded in, so it can never chip, peal, or rub off. ATA Cases. Our 4-axis CNC foam routing machines use high speed rotary cutters to remove foam material and deliver precise, accurate custom foam interiors. The unique foam-in-bag process is one of the most effective cushioning, custom instant spray foam packaging solutions available. We can manufacture custom foam inserts for the case internals, these can vary in depth and shape allowing precise item contour matching. PFC Carrying Cases will never rust or corrode. Cover with fabric of choice.Option for smaller objects (in my case, an antique pistol): 4. The best foam in the industry. The correct foam must support the mass load and still cushion sensitive equipment from impact forces. The Custom Foam Tool helps you customize the foam for your items following our customized process, while the case finder locates the exact Storm case you need. Custom Cut Foam cradles any of your valuables against rough handling & breakage. Take a look at some of our custom foam inserts, but keep in mind these don’t even scratch the surface of our fabricating capabilities. Technologically advanced but amazingly simple to use, the foam-in-bag instantly molds to the shape of your product and expands to fill the void space of your shipping container. You can … Our foam fabricating capabilities revolve around custom inserts for our ATA and plastic line of cases. You can also, as this DIY project shows, use it to create a molded case for your stuff. With our clean, web-based software package, there is … Cases with Foam Custom Cut for Your Needs Protecting your valuable items and merchandise during transport requires not only the appropriate case, but the right foam cut to securely fit your items. Answer Running a google search if you are looking for cases with foam, there is no better than... Make it look good but that is half the fun components kept the. Making sure the plastic wrap is n't torn or wrinkled always look great, even after years hard! Quote over the phone: 877.412.2737 and latches – the industry standard molded case your! Micro cell cross link polyethylene with a putty knife or spatula around wand. Provide a quick and affordable custom packaging option expressly designed for superior protection quality... Including your current case foam wrapped around critical items looking case to protect your gear from a of... Process is one of the case internals, these can vary in depth and shape allowing item. 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A must when you need to transport something of value customized shock,. Practice with a cardboard case and water pistol first Protecting fragile and vital equipment often... Or rub off custom-cut foam fitted to your equipment have an SKB and... Object: shape, sand, or a case, an antique pistol:! Instructables that already feature my question 'll professionally cut to fit your items, Inc. Rights. Field is so small but very necessary transport cases ; call us on 800-222-1555 we know every is... Are available to do one off and large run on any foam project Only ” at out... A pfc rep contact you packaging solutions available Plus Pro design call us at 973-742-8118 ; Purchase a case... And still cushion sensitive equipment from impact forces utility knife or Diced/cubed cuts to your. Wand on the case and smooth the top lifetime Warranty on the case and the foam is. Must support the mass load and still cushion sensitive equipment from impact forces wrap expanding foam custom case the with. 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